In warehouses with hundreds or thousands of products and numerous orders coming in daily, employees often face the challenge of quickly picking and packing items, leading to frequent errors such as picking the wrong colour, size, or even the wrong type of product. These issues can be solved with the Pick to Light system, which makes picking tasks easier, faster, and more accurate.
What is the Pick to Light System?
The Pick to Light system uses LED technology to help improve accuracy when picking items in a warehouse or distribution center. The system’s main components include:
- LED Lights: These lights indicate the location of the item to be picked.
- Confirmation Button: Used to confirm the picking process.
- Control System: Connected to the Warehouse Management System (WMS), which sends instructions to flash the lights at the appropriate locations.
The Pick to Light system works in a simple yet efficient process
- When an order is received, the WMS sends data to the Pick to Light system.
- The LED light at the location of the item to be picked lights up or flashes, displaying the number of items to be picked.
- The employee walks to the location where the light is on, picks the item according to the specified quantity, and presses the confirmation button. The light then goes out, indicating the task at that location is complete.
The Pick to Light system integrates smoothly with the WMS, helping to reduce time spent searching for items and improving order accuracy. It also contributes to environmental sustainability, since it eliminates the need for paper or documentation to record orders.
What Type of Picking is the Pick to Light System Best For?
The Pick to Light system is ideal for the following types of picking:
- Wave Picking: Picking multiple orders at the same time in one go.
- Zone Picking: Assigning employees to pick items from designated zones.
- Batch Picking: Picking the same type of item from multiple orders at the same time.
The Pick to Light system is best for single-item picking or products that are packaged in boxes and require high accuracy.
What Type of Warehouse is Best Suited for the Pick to Light System?
The Pick to Light system is designed to cater to various types of warehouses, with the most common applications being:
- High SKU Warehouses: The system allows employees to quickly and accurately pick a wide variety of products.
- E-commerce Businesses: Companies that need to fulfill large numbers of orders quickly can benefit from this system.
- Industrial Parts Warehouses: The system enhances accuracy when picking parts required for product assembly.
- fulfillment centers: The system helps reduce errors in product handling and improves overall efficiency
Advantages of the Pick to Light System
The Pick to Light system increases warehouse efficiency with several key benefits, including:
- Reduced Picking Errors: The system precisely indicates the location and quantity of items to be picked.
- Increased Efficiency: Employees no longer waste time searching for or verifying documents, speeding up the process.
- Faster Training for New Employees: The easy-to-use interface of the Pick to Light system helps employees learn quickly, without having to memorize product locations.
- Supports Multi-Order Picking: Makes it easier to manage large numbers of orders efficiently.
- Data-Driven Improvements: The system collects detailed data on employee performance, which can be used to optimize processes and improve efficiency.
With all these benefits, businesses can recognize the importance of the Pick to Light system and implement it to improve warehouse management.
For business owners looking to enhance their warehouse operations with maximum efficiency and accuracy, Tellus offers advanced solutions. As a leader in automated warehouse systems, Tellus provides customizable designs to meet your business needs. From high-quality shelving systems to real-time stock displays, Tellus offers comprehensive solutions for จอแสดงผลสต๊อคสินค้า systems. Contact Tellus today at 02-643-8044.
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